In 2009, China’s first 36000 bottle/hour high-speed blowing, filling, and spinning all-in-one machine, which won the world championship, was manufactured at Xinmeixing in Zhangjiagang, Suzhou, Jiangsu. There are reasons for its craftsmanship and technology.
The blowing, filling, and capping integrated machine is a filling mechanical equipment that integrates blowing, filling, and capping.
It mainly reduces intermediate processes such as transportation, empty bottle processing, stacking, and storage, improves packaging hygiene conditions, reduces cross contamination, improves overall operational efficiency, and significantly reduces energy consumption, thereby reducing the comprehensive production costs of beverage production enterprises.
Compared with traditional filling machinery, the blow filling and rotation integrated machine equipment suitable for PET bottle packaging, such as pure water, carbonated beverages, fruit juice, tea, liquid milk, liquid seasonings, and daily chemical products, highlights the stable infrared heating system and independent thermal balance adjustment device, which ensure consistent temperature during bottle heating, and the process has good consistency and stability, further improving the yield of finished products.
A specially designed secondary blowing system monitors the pressure change curve during the molding process of each mold cavity bottle in real time, providing timely and accurate real-time parameters for process adjustment, greatly facilitating the adjustment of process parameters by operators, and ensuring stable bottle molding quality.
High speed and high-precision diaphragm filling valve: equipped with an independent return air channel from the hydraulic cylinder, the replaced air in the PET bottle does not enter the hydraulic cylinder during the filling process, avoiding secondary pollution; Equipped with cleaning cups, it can achieve online CIP cleaning. Currently, the concentration of China’s packaging machinery manufacturing industry is not high, and the industry competition is relatively fierce.
There are currently over 5000 packaging machinery manufacturers in China (including more than 300 enterprises above designated size), but there are only about 20 with output and sales exceeding 100 million yuan.
In terms of technology, although China’s packaging machinery manufacturing technology has made some progress in recent years, there is still a significant gap compared to foreign countries, with production technology lagging behind advanced countries by about 20 years.
In 2010, the packaging machinery manufacturing industry in China achieved a sales revenue of 17.705 billion yuan, a year-on-year increase of 29.54%; The total assets were 18.974 billion yuan, a year-on-year increase of 15.53%; The total industrial output value was 17.639 billion yuan, a year-on-year increase of 26.35%; Realized a product sales profit of 2.461 billion yuan, a year-on-year increase of 24.65%; Realized a total profit of 1.185 billion yuan, a year-on-year increase of 3.95%; At the end of the year, there were 39358 employees, a year-on-year increase of 3.98%.
In February 2011, the China Food and Packaging Machinery Industry Association released the 12th Five Year Plan for the Development of China’s Food and Packaging Machinery.
According to the plan, by 2015, the total output value of China’s food and packaging machinery industry will develop to 400 billion yuan.
According to industry statistics, as of mid 2015, the top ten packaging machinery manufacturing companies in China were ranked as follows: 1. Jiangsu Xinmeixing Packaging Machinery Co., Ltd. Xinmeixing is an expert and leader in high-end liquid (beverage) packaging machinery in China.
Committed to providing competitive comprehensive solutions and services for global liquid beverage factories, and creating maximum value for customers.
Xinmeixing has two major R&D and manufacturing factories, covering an area of over 150000 square meters, and is the largest R&D and manufacturing base for liquid (beverage) packaging machinery in China.
The company’s headquarters is located in Zhangjiagang Economic and Technological Development Zone, a national level economic and technological development zone, adjacent to multiple highways and international airports, with convenient transportation.
The company’s business covers four major areas: beverages, alcoholic beverages, seasonings, and daily chemical products.
So far, we have successfully provided high-quality equipment and complete services to famous liquid (beverage) factories both domestically and internationally, such as Coca Cola, Pepsi, Danone, Nestle, Wahaha, Kangshifu, Suntory, Dali, Zhongfu, Uni President, Yinlu, Yibao, Jingtian, Coconut Tree, Oak, Jiajia, etc. Our products are sold to more than 70 countries and regions including Europe, Southeast Asia, the Middle East, the Americas, and Africa.
Our corporate mission is to help customers build ideal factories and help employees achieve their life dreams. Our global leading liquid packaging solution supplier values integrity, responsibility, pursuit of excellence, achievement of customers, cooperation and win-win, respect for systems, business philosophy, innovation driven development, quality win, market management philosophy, goals, responsibilities, rules, contributions, data-driven, standardized, and institutionalized Systematization 2. Hubei Jingshan Light Industry Machinery Co., Ltd. Jingshan Light Machinery is the first listed paper product packaging machinery enterprise in China. After more than 50 years of hard work, it has grown into the largest research and development, manufacturing, and export base for paper product packaging machinery in China, and is the world’s largest manufacturer of corrugated machinery and subsequent processing equipment.
Jingshan Light Machinery is located in Jingshan County High tech Development Zone, an ecological county in China, covering an area of 800 acres.
We have over 1200 sets of advanced processing equipment produced by world-class equipment manufacturers such as Germany, Japan, and South Korea.
The enterprise adheres to the business philosophy of “building image with brand, surviving with quality, and increasing efficiency with service”, adheres to the core strategy of boutique, internationalization, and service-oriented, and strives to create a “three king” brand image that is both good and fast.
Jingshan Light Machinery has obtained ISO9001 quality management system certification, North American ASME certification, and EU CE certification.
Through project management and node control, the quality management mode has successfully shifted from post inspection to prevention oriented mode. Combined with the three inspection system, a quality defect analysis model suitable for multi variety and small batch mode has been established, achieving a 100% pass rate for the key indicators of the four major hosts; Through technological innovation and process improvement, the expected service life of the tile roller has exceeded 35 million extended meters.
The company has a national level technology center and a group of senior experts with over 30 years of research and development experience. It has a multi-disciplinary and multi-disciplinary doctoral research and development team. The technical director of the center is George Robert Mills, a former expert from Langston Company in the United States, with an average of more than 40 research and development projects per year.
The company’s products are constantly moving towards the internationalization path of “high speed, high efficiency, low energy consumption, intelligence, and wide range”, and have always maintained a leading technological level in the industry.
3. Guangzhou Dayilong Packaging Machinery Co., Ltd. Guangzhou Dayilong Packaging Machinery Co., Ltd. (A-share listed on the Shenzhen Stock Exchange on January 30, 2008), formerly known as Guangzhou Dayilong Packaging Machinery Co., Ltd., was established in 1998 and officially restructured into a joint-stock limited company in 2006, 4. Zhongshan Songde Packaging Machinery Co., Ltd. Songde Machinery Co., Ltd. (formerly known as Zhongshan Songde Packaging Machinery Co., Ltd.) was founded in 1997 and listed on the Shenzhen Stock Exchange in 2011. Its stock abbreviation is “Songde Co., Ltd.”.
The company is committed to providing high-quality gravure and flexographic printing equipment and supporting technical support for users in packaging printing, decorative printing, and other related fields; The products mainly include folding cardboard boxes, flexible packaging and decorative material printing and processing equipment, as well as cardboard box pre printing equipment; Songde Group not only strives to develop printing equipment with international standards, but also focuses on providing systematic solutions.
After more than 10 years of rapid development, Songde Machinery Co., Ltd. has become a leading manufacturing service provider in China’s printing and processing equipment industry. It is currently the fastest growing and largest private enterprise in China’s gravure and flexographic equipment manufacturing industry.
The company manages and promotes enterprise progress according to international company standards, actively promotes the product development concept of “environmental protection, health, and safety” in the international packaging and printing industry, invests over ten million yuan annually in product innovation based on potential customer needs, and has developed and sold a series of high-quality printing equipment with international standards.
We are highly praised by our customers for providing highly practical, personalized, and complete production line design solutions and high-quality services for first-class domestic and international cigarette packaging, sterile packaging, flexible packaging, wood grain paper, and cardboard box pre printing processing.
Excellent non-standard design ability, outstanding ability to solve special process requirements, and excellent process innovation ability have created Songde’s strong comprehensive strength
Songde Machinery’s complete set of equipment not only holds a large market share in China; It has also gained the trust of more and more experts in the international market and established a good international reputation.
5. Shaanxi Beiren Printing Machinery Co., Ltd. Shaanxi Beiren Printing Machinery Co., Ltd. is a professional packaging and printing equipment manufacturing enterprise with more than 40 years of history, a high-tech enterprise in Shaanxi Province, and a national customer satisfaction enterprise.
Over 40 years of development and accumulation have forged a professional research and development team with strong innovation ability and high technical quality.
The company has internationally advanced and sophisticated processing and precision testing equipment.
We have taken the lead in passing the GB/T19001-2008 Quality Management System, GB/T24001-2004 Environmental Management System, and GB/T28001-2001 Occupational Health and Safety Management System certifications in the industry, and multiple products have passed CE certification.
The company pursues “green, environmentally friendly, efficient, and humanized” and is committed to providing users with high-quality products and services.
Mainly producing plastic and paper gravure printing machines; Flexographic printing machine; Complete sets of equipment such as laminating machines, coating machines, and slitting machines.
The leading products of the unit type gravure printing machine are “Shaanxi Province Famous Brand Products”, “China Packaging Famous Brand Products”, and “National User Satisfaction Products”.
The product is popular in China and is sold in more than 20 countries and regions including Europe and Southeast Asia.
6. Hualian Machinery Group Co., Ltd. Hualian Machinery Group was founded in 1989. It is a group company that integrates scientific research, design, manufacturing, and sales, with packaging machinery as the leading industry. It is an executive director unit of the China Packaging Federation, an excellent packaging enterprise in China, and a high-tech enterprise in Zhejiang Province. It undertakes the National Torch Plan project.
The enterprise has obtained international quality management system certification IS09001:2000 and EU CE certification.
The packaging machinery series products manufactured by the company have been rated as Chinese packaging brand products, and the Hualian Packaging Machinery R&D Center has been listed as a provincial-level high-tech research and development center in Zhejiang.
The group consists of Hualian Machinery Group Co., Ltd., Beijing Aofusen Packaging Machinery Co., Ltd., Hualian Machinery Group Shanghai Sales Company, Hualian Machinery Group Sichuan Sales Co., Ltd., Jiangsu Hualian Packaging Co., Ltd., Hualian Machinery Group Wenzhou Sales Co., Ltd., Hualian Machinery Group Wenzhou Packaging Machinery Co., Ltd., Hualian Machinery Group Import and Export Co., Ltd., Hualian Machinery Group Automation Equipment Co., Ltd Hualian Machinery Group Huabang Packaging Machinery Co., Ltd., Hualian Machinery Group Light Industry Machinery Co., Ltd., Hualian Machinery Group Wenzhou Cold Working Machinery Co., Ltd., Shenzhen Huasheng Lianqiang Packaging Machinery Co., Ltd. (Shenzhen Hualian Packaging Machinery) and other companies are composed. The headquarters is located in an industrial park in Wenzhou, covering an area of 22000 square meters with a building area of 27000 square meters.
The packaging machinery products that have been serialized and put into large-scale production by the group company include: folding machine series, automatic packaging production line series for cardboard boxes, cardboard forming machine series, automatic boxing machine series, automatic sealing machine series, automatic bundling machine series, automatic winding packaging machine series, and automatic palletizing robot series; Heavy bag automatic packaging production line series, heavy bag automatic packaging machine series; And more than 200 packaging machinery products, including vacuum packaging machines and vacuum modified atmosphere packaging machine series, sealing machine series, wrapping packaging machine series, heat shrink packaging machine series, automatic packaging machine series, automatic coding machine series, etc.
7. Xunjie Machinery Equipment Co., Ltd. Xunjie Packaging Machinery is a packaging machinery brand jointly created by Jinan Xunjie, Wuhan Xunjie, and Jinan Dongtai. The group company is committed to the design, research and development, manufacturing, and sales of packaging machinery and equipment, and has passed ISO9001:2000 system certification. The filling and sealing machine and filling machine series products have passed CE certification.
The main products such as sealing machines, filling machines, electromagnetic induction sealing machines, labeling machines, etc. have been widely used in industries such as pharmaceuticals, daily chemicals, food, pesticides, lubricants, etc. Some products are exported to Europe, America, the Middle East, Southeast Asia and other regions.
The company has professional technical personnel, engineers, and sales and after-sales service personnel, forming a high-quality, youthful, and innovative team spirit.
The company always adheres to the principle of “people-oriented, leading technology, honest operation, and creating a well-known brand”, and continues to provide customers with reliable products, perfect services, common development, and excellent results.
8. Spark Packaging Machinery Co., Ltd. Zhengzhou Spark Packaging Machinery Co., Ltd. is a high-tech enterprise that integrates scientific research, production, sales, and service. The company currently has more than 200 employees and is a professional manufacturer engaged in food, pharmaceutical, chemical packaging machinery, filling machinery, and unmanned intelligent packaging generation lines.
Xinghuo People adheres to the business philosophy of “integrity, responsibility, service, and development”, and takes “improving the efficiency of enterprise packaging” as its mission; Our vision is to fully build the “first brand in the packaging machinery industry”.
Guide the business and development ideas of enterprises through “technological innovation”, and promote the development of brands through the effectiveness of corporate culture construction.
Starfire Machinery originates from high-end packaging equipment abroad, referencing advanced packaging technology from abroad, and based on this, develops packaging machinery that meets national conditions and application habits. While absorbing advanced foreign technology, Starfire cooperates with well-known domestic mechanical research institutes, hires renowned experts in the industry, quickly converts the latest scientific research results into productivity, and gradually pushes them to the market.
At present, Xinghuo Company has more than ten product intellectual property rights and patented technologies.
Enable customers to gain greater space, conduct cost accounting, market analysis, design planning, and be responsible to customers. Send engineering personnel to install and debug on-site, provide free training to operators, and ensure the production of qualified and high-quality products.
9. Nanjing Light Industry Machinery Group is a large-scale light industry machinery enterprise that relies on leading products in beer and beverage filling equipment, integrating product research and development, production and manufacturing, business sales, technical services, and other functions. The number of employees exceeds 6000.
The group mainly produces beer filling equipment, beverage filling and blowing equipment, food packaging equipment, pipe making equipment, electroplating equipment, electronic component automatic insertion equipment, high-speed cold extrusion equipment, hydraulic bending equipment and hydraulic forming equipment, and also operates restaurants, tourism, and catering.
Among them, the leading product beer and beverage filling equipment is in a leading position in China’s food packaging industry in terms of technology and is close to the international advanced level.
The company’s products are mainly sold directly, with a market share ranking first in the domestic industry for ten consecutive years. The products are exported to Asia, Africa, and Europe.
Nanjing Light Industry Machinery Group is a subsidiary of China National Building Materials Light Industry Machinery Group Co., Ltd. It passed the ISO-9001 quality system certification in June 1997 and successfully passed the version change certification in 2002; As the only enterprise in China’s beer and beverage equipment industry to receive the National May Day Labor Award, Nanqing has been commended by the All China Federation of Trade Unions; Nanjing Light Industry Machinery Group has been named “Jiangsu Province Civilized Unit” for five consecutive years for ten years; Recently, it has been named as a “National Civilized Unit in the Machinery Industry” by the China Machinery Federation.
Nanjing Light Machinery Group Design Institute has been recognized as the “Jiangsu Province Enterprise Technology Center” and named by the Ministry of Science and Technology as a national demonstration enterprise for CAD and CIMS system application.
10. Qingdao Huachi Packaging Machinery Co., Ltd. Qingdao Huachi Machinery Manufacturing Co., Ltd. was founded in 1955, covering an area of 38000 square meters with more than 300 employees. It is a high-tech enterprise in Qingdao and a key enterprise of the Ministry of Agriculture in creating famous brands. It is the first in the industry to pass ISO9001 international quality system certification.
The company has strong technical strength, advanced equipment, and complete management, specializing in the production of edging jacquard weaving machines and complete sets of production equipment for pasting bags.
Article source: Sina Finance Time: July 1st, 2015
The three in one blowing, filling, and capping machine that integrates blowing, filling, and capping is outdated. At present, in the market, the upgraded version is the blowing, labeling, filling, and capping integrated machine, which has an additional labeling module inside. The labeling machine is integrated into a set of equipment, integrating four modules: bottle blowing, labeling, filling, and capping. At present, the highest production capacity of this blowing, pasting, filling, and spinning all-in-one machine is the 53000 bottles per hour equipment of Xinmeixing, which is suitable for PET bottles of 200-2500 milliliters.
The three in one blowing, filling, and capping machine that integrates blowing, filling, and capping is outdated. At present, in the market, the upgraded version is the blowing, labeling, filling, and capping integrated machine, which has an additional labeling module inside. The labeling machine is integrated into a set of equipment, integrating four modules: bottle blowing, labeling, filling, and capping. At present, the maximum production capacity of this blowing, pasting, filling, and spinning all-in-one machine is 53000 bottles per hour from New Star, suitable for PET bottles ranging from 200 to 2500 milliliters.
The traditional bottle blowing production rate is not as high as several thousand bottles per hour, occupying a large area, and the degree of automation is low, which is far from meeting the requirements of current large-scale production. The integrated blowing, filling, and spinning machine has a high production capacity, with a single chamber of 2000-2500 bottles per hour. It is intelligently controlled by PLC and only needs to be operated by a single person, greatly reducing the defect rate to one thousandth.
The blowing, filling, and capping integrated blowing, filling, and capping machine is more efficient and occupies less space than ordinary traditional filling machinery.
